Glass-yarn braided Nickel-clad-copper-conductor Wire: TN200
Max. operating temp:220℃
TN200 is a super heat-resistant wire, the conductors of which are heat-resistant and corrosion-resistant as well as flexible nickel-clad-copper-conductor wire coated with glass fiber. A silicone coating, which excels in insulating characteristics, is applied to the insulation of TN200. TN200 is manufactured according to the NINOMIYA Standards.
Features of nickel-clad-copper-conductor wire
- The conductor resistance of nickel-clad-copper-conductor wire is about a quarter (1/4) of that of nickel-conductor wire; therefore the former can be thinner in diameter and lighter than the latter while the allowable current value of the former is the same as that of the latter.
- Since nickel-clad-copper-conductor wire is more flexible than nickel-conductor wire, it can be easily processed and routed.
- The nickel plate is 20 to 30 times as thick as the conventional nickel plate (1 to 5μm). Note that the area ratio between nickel and copper is about 28:72.
- Since the surface of nickel-clad-copper-conductor wire is nickel, it is more corrosion-resistant than copper wire.
- Its electric conductivity and tensile strength rarely change when it is continuously used at a temperature of 220℃.
Applications
TN200 is used for applications such as the lead wire in an electric heater, which must be highly resistant to heat as well as corrosion, and wire in high-temperature equipment.
Lineup
| Nominal cross-sectional area m㎡ |
Conductor | Served glass yarn thickness mm |
Braid thickness mm |
Standard overall diameter mm |
Conductor resistance (20℃, standard) Ω/km |
Insulation resistance (20℃, minimum) MΩ・km |
Test voltage (AC, 1 min.) V |
Estimated weight kg/km |
|
|---|---|---|---|---|---|---|---|---|---|
| Composition Pcs/mm |
Outside diameter mm |
||||||||
| 0.5 | 20/0.18 | 0.9 | 0.15 | 0.3 | 1.9 | 44.5 | 1.0 | 1000 | 10 |
| 0.75 | 30/0.18 | 1.2 | 0.15 | 0.3 | 2.1 | 29.7 | 1.0 | 1000 | 13 |
| 1.25 | 50/0.18 | 1.5 | 0.15 | 0.35 | 2.5 | 17.8 | 1.0 | 1000 | 19 |
| 2.0 | 37/0.26 | 1.8 | 0.15 | 0.35 | 2.8 | 11.5 | 1.0 | 1000 | 26 |
| 3.5 | 66/0.26 | 2.6 | 0.15 | 0.35 | 3.4 | 6.46 | 1.0 | 1000 | 44 |
| 5.5 | 35/0.45 | 3.1 | 0.15 | 0.35 | 4.1 | 4.07 | 1.0 | 1000 | 63 |
| 8 | 50/0.45 | 3.7 | – | 0.6 | 4.9 | 2.85 | 1.0 | 1000 | 88 |
| 14 | 88/0.45 | 4.9 | – | 0.6 | 6.1 | 1.62 | 1.0 | 1000 | 146 |
| 22 | 7/20/0.45 | 7.0 | – | 0.6 | 8.2 | 1.04 | 1.0 | 600 | 235 |
| 38 | 7/34/0.45 | 9.1 | – | 0.6 | 10.3 | 0.610 | 1.0 | 600 | 390 |
*Since TN200 series products have hygroscopicity, their insulating characteristics differ depending on the atmosphere in which each of them is routed. Therefore, avoid using TN200 series products in humid or wet places. Please feel free to contact our Sales Department for custom-made products not listed above.
List of allowable current values
| Size | Ambient temperature | ||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 90℃ | 100℃ | 110℃ | 120℃ | 130℃ | 140℃ | 150℃ | 160℃ | 170℃ | 180℃ | 190℃ | 200℃ | 210℃ | |
| 0.5SQ | 19.3 | 18.6 | 17.8 | 17.1 | 16.2 | 15. | 14.4 | 13.3 | 12.2 | 10.9 | 9.2 | 7.4 | 5.0 |
| 0.75SQ | 24.6 | 23.6 | 22.7 | 21.7 | 20.7 | 19.6 | 18.2 | 16.9 | 15.3 | 13.8 | 11.8 | 9.4 | 6.6 |
| 1.25SQ | 34.3 | 33.0 | 31.7 | 30.3 | 28.9 | 27.3 | 25.7 | 23.7 | 21.8 | 19.3 | 16.5 | 13.5 | 9.3 |
| 2SQ | 44.4 | 42.7 | 41.2 | 39.3 | 37.6 | 35.5 | 33.2 | 30.8 | 28.2 | 25.3 | 21.5 | 17.4 | 11.3 |
| 3.5SQ | 65.0 | 62.6 | 60.5 | 57.9 | 55.2 | 52.3 | 48.6 | 45.3 | 41.7 | 37.0 | 31.5 | 25.9 | 17.6 |
| 5.5SQ | 86.4 | 83.0 | 80.1 | 76.5 | 72.6 | 68.6 | 64.3 | 59.6 | 54.6 | 49.1 | 42.8 | 33.9 | 22.7 |
| 8SQ | 109 | 105 | 101 | 97.3 | 93.0 | 87.5 | 82.8 | 76.6 | 69.9 | 62.6 | 54.2 | 44.1 | 29.9 |
| 14SQ | 162 | 157 | 152 | 145 | 138 | 132 | 123 | 115 | 105 | 94.6 | 80.8 | 66.9 | 45.2 |
| 22SQ | 220 | 212 | 205 | 197 | 188 | 178 | 168 | 156 | 143 | 129 | 110 | 89.1 | 60.1 |
| 38SQ | 319 | 307 | 296 | 284 | 271 | 257 | 242 | 227 | 206 | 185 | 161 | 131 | 88.7 |
*The above allowable current values are the values calculated based on the assumption that the products are used in a normal open atmosphere.
Please use TN200 series products with a safety current that ensures safe operation.
*The above allowable current values of TN200 series products are the reference values calculated based on our demonstration experiments.
*TN200 series products are manufactured according to the Standards of Ninomiya Electric Wire Co., Ltd.